Manufacturing Operations
Material Selection
We utilize premium SCM420H (20CrMnTiH) alloy steel, validated through spectral analysis and ultrasonic flaw detection to ensure maximum fatigue resistance and superior hardenability from the start.
Cutting & Blanking
Our high-precision CNC band sawing process ensures minimal tolerances and reduced material waste, delivering uniform blanks for consistent quality in subsequent forging processes.
Forging
High-temperature forging optimizes metallic grain flow to create a dense microstructure, enabling our gears to withstand the extreme torque loads of heavy-duty commercial and engineering machinery.
Normalizing
Strictly controlled normalizing processes eliminate internal stresses and refine grain size, ensuring uniform hardness as an ideal foundation for high-precision CNC machining.
Machining
Using Gleason CNC machines, we produce gears with 0.01mm tolerances, ensuring perfect meshing that significantly reduces Noise, Vibration, and Harshness (NVH) for a smoother, quieter ride.
Heat Treatment
Our deep carburizing process creates a hardened surface with a tough core, ensuring exceptional wear and impact resistance for a service life of up to 700,000 to 800,000 cycles.
Quality Inspection
Our specialized gear metrology center and metallographic laboratory conduct advanced diagnostic testing to verify that every unit conforms to stringent OEM precision standards.
Packaging & Logistics
Through anti-rust treatments and reinforced export-grade packaging, we ensure “zero-damage” delivery via our global network, bringing factory-fresh products directly to your doorstep.
Your Intellectual Property is Our Priority. We understand that your design drawings and technical specifications are your most valuable assets. We operate under a strict non-disclosure policy, ensuring that all shared CAD files and engineering data are handled with the highest level of security. Upon request, we are fully prepared to sign a formal Non-Disclosure Agreement (NDA) to guarantee your complete peace of mind throughout the manufacturing process.
Professional Non-Standard Gear Customization — Modules, tooth counts, and dimensions can all be engineered to your exact requirements.
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